Accredited testing laboratory according to DIN EN ISO/IEC 17025:2018

© Rainer Bez

The Fraunhofer Institute for Manufacturing Engineering and Automation IPA in Stuttgart operates a testing laboratory whose competence has been confirmed by the Deutsche Akkreditierungsstelle GmbH (DAkkS). The scope of accreditation according to DIN EN ISO/IEC 17025:2018 covers the following fields:

Material testing:

Tests on paint raw materials, coating materials, coatings and coated surfaces

  • Corrosion and climatic tests
  • Mechanical testing of coated surfaces
  • Tests for paint wetting impairment substances
  • Optical tests
  • Coating thickness measurements
  • Media resistance tests
  • Determination of fogging behavior
  • Determination of burning behavior
  • Determination of the odor behavior
  • Selected analytical testing methods

Cleanliness testing technology

  • Technical Cleanliness
  • Determination of air purity based on particle concentration

Biological testing: In vitro test systems

  • Cytotoxicity tests
  • Irritation and corrosion tests on reconstructed human tissue models (Admission to the accredited area with the new certificate coming soon.)

 

Medical device testing:

  • Biological testing: In vitro cytotoxicity tests
  • Physical testing: Testing of particulate impurities (Light microscopy)

Where formally possible, the Fraunhofer IPA test laboratory practices the flexible category B scope.  This empowers the testing laboratory to include further standardized test procedures in the above-mentioned accredited test areas in a prompt, flexible and unbureaucratic manner.

At the same time, the testing laboratory attaches the utmost importance to the reliability of its test and measurement procedures as well as to meeting the expectations and requirements of its customers.

 

The tests are performed in different laboratories belonging to the institute; these are operated by the following working groups:

In the Department of Coating Systems and Painting Technology:

 

In the Department of Ultraclean Technology and Micromanufacturing:

Cleanliness Technology

 

Accreditation certificate D-PL-11140-07-00

 

Annex to the Accreditation certificate D-PL-11140-07-00

 

Annex to the Partial Accreditation Certificate D-PL-11140-07-01

Material tests on paint raw materials, coating materials, coatings and coated surfaces

 

Annex to the Partial Accreditation Certificate D-PL-11140-07-02

Medical device testing

 

Annex to the Partial Accreditation Certificate D-PL-11140-07-04

Technical Cleanliness

For many years, Fraunhofer IPA has been successfully operating an ever-growing quality management system according to DIN EN ISO/IEC 17025.

DIN EN ISO/IEC 17025 was developed with the aim of improving people’s confidence in the work performed by laboratories. By rigorously implementing DIN EN ISO/IEC 17025 requirements, we achieve valid and reproducible results and demonstrate our expertise in the areas accredited by Deutsche Akkreditierungsstelle GmbH. (Registration number of the accreditation certificate: D-PL-11140-07-00)

The main DIN EN ISO/IEC 17025:2018 requirements applicable to our quality management system are summarized below:

Confidentiality and impartiality

  • We carry out all activities for you impartially.
  • Everything we do is treated confidentially.

Clear definitions within the quality management system

  • All testing activities that we perform for you, including the test equipment used, the authorized members of staff concerned, and the premises, are clearly defined.
  • The organization, structure, responsibilities and authority of our accredited department within Fraunhofer IPA are precisely described.
  • We are constantly improving our quality management system for you.

Work geared to customer needs

  • Any products or services obtained externally are verified and approved by us.
  • All requests, quotations and contracts are reviewed following established processes. Of course, we will inform you if we consider your proposed procedure to be outdated or inappropriate, as well as of any contractual discrepancies.
  • If you submit a complaint to us, it will be handled according to a standardized process that we arrange with you.

Accredited test procedures, measurement uncertainty, traceability and verification

  • Subject to the flexibilization according to category B, we can now add further standardized test procedures - in line with your request - to our already accredited test areas in a prompt, flexible and unbureaucratic manner.
  • Where possible, all measurement and test results that you receive from us are metrologically traceable.
  • We also calculate the margin of measurement uncertainty for our test and measurement results for you if this is feasible. If you wish, this can be taken into account in a statement of conformity.
  • All tests with a valid version of a normative basis are verified to make certain that the required standard of performance is achieved.

Monitored test procedures and staff competence

  • Regular internal audits and external assessments (e.g. by DAkkS) ensure that the requirements of DIN EN ISO/IEC 17025 are implemented in our quality management system and when we carry out our test procedures.
  • The competencies and qualifications of our personnel are specified in all areas and are regularly monitored.

Validity of your results

  • We undertake a variety of measures to ensure the validity of your results. Depending on the procedure, these include the use of reference materials with control cards, the execution of round robin tests and proficiency tests with other accredited laboratories, and comparisons in our own laboratory.

Risk and opportunity analyses

  • We conduct regular opportunity/risk analyses in various areas of our quality management system in order to continuously improve our services for you.

Range of services in accredited area - Material tests on paint raw materials, coating materials, coatings and coated surfaces

Range of services in flexibly accredited area category B  

Corrosion and climatic tests

  • Corrosion resistance
  • Resistance to humidity
  • Resistance to artificial weathering (xenon-arc lamp)

 

Description

According to

Status

organisation unit

Textiles - Tests for colour fastness - Part B06: Colour fastness and ageing to artificial light at high temperatures: Xenon arc fading lamp test

DIN EN ISO 105-B06 

2020-12

Painting Process Engineering

Paints and varnishes - Determination of resistance to humidity - Part 1: Condensation (single-sided exposure)

DIN EN ISO 6270-1

2018-04

Applied Coating Technology

Paints and varnishes - Determination of resistance to humidity - Part 2: Condensation (in-cabinet exposure with heated water reservoir)

DIN EN ISO 6270-2 

2018-04

Applied Coating Technology (Coated metal substrates)

Painting Process Engineering (Coated plastic substrates)

Corrosion tests in artificial atmospheres - salt spray tests (Neutral salt spray test, NSS test; Copper-accelerated acetic acid salt spray test, CASS test)

DIN EN ISO 9227

2023-03

Applied Coating Technology

Paints and varnishes - Determination of resistance to cyclic corrosion conditions - Part 1: Wet (salt fog)/dry/humid, cycle B

DIN EN ISO 11997-1

2018-01

Applied Coating Technology

Paints and varnishes - Methods of exposure to laboratory light sources - Part 2: Xenon-arc lamps, method A

DIN EN ISO 16474-2 

2022-11

Painting Process Engineering

 

 

Coating thickness measurements  

  • magnetic method
  • amplitude-sensitive eddy current method
  • cross-grind-/crosscut-method

 

Description

According to

Status

organisation unit

Non-magnetic coatings on magnetic substrates - Measurement of coating thickness - Magnetic method

DIN EN ISO 2178

2016-11

Applied Coating Technology

Non-conductive coatings on non-magnetic electrically conductive base metals - Measurement of coating thickness - Amplitude-sensitive eddy-current method

DIN EN ISO 2360

2017-12

Applied Coating Technology

Paints and varnishes - Determination of film thickness (section 5.4.4 method 6A - Cross-grind/Cross-cut method)

DIN EN ISO 2808

2019-12

Painting Process Engineering

 

 

 

Mechanical testing of coated surfaces

  • Abrasion resistance to rubbing by fingers and hands
  • Scratch resistance and abrasion resistance (spring-loaded pen, laboratoryscale car-wash, crockmeter)
  • Determination of adhesive strength – cross-cut test, multi-impact testing, pressure water jet

 

Description

According to

Status

organisation unit

Environmental testing - Part 2: Tests - Test Xb: Abrasion of markings and letterings caused by rubbing of fingers and hands

DIN EN 60068-2-70 

1996-07

Painting Process Engineering

Paints and varnishes - Cross-cut test

DIN EN ISO 2409 

2020-12

Applied Coating Technology (Coated metal substrates)

Painting Process Engineering (Coated plastic substrates)

Paints and varnishes - Determination of the resistance of coatings to pressure water-jetting

DIN EN ISO 16925 

2022-06

Painting Process Engineering

Paints and varnishes - Determination of stone-chip resistance of coatings - Part 1: Multi-impact testing

DIN EN ISO 20567-1 

2017-07

Painting Process Engineering

Paints and varnishes - Scratch test using a spring-loaded pen

DIN EN ISO 22557 

2021-02

Painting Process Engineering

Textiles - Tests for colour fastness - Part X12: Colour fastness to rubbing

DIN EN ISO 105-X12 

2016-11

Painting Process Engineering

Paints and varnishes - Determination of the scratch resistance of a coating system using a laboratory-scale car-wash

DIN EN ISO 20566

2021-06

Painting Process Engineering

Paints and varnishes - Determination of the resistance to rubbing using a linear abrasion tester (crockmeter)

DIN EN ISO 21546 

2021-02

Painting Process Engineering

 

 

Optical tests

  • Determination of color and color differences
  • Visual evaluation of degradation of coatings
  • Visual comparison of color
  • Determination of gloss value

 

Description

According to

Status

Organisation unit

Colouring materials - Conditions of measurement and evaluation for the determination of colour differences for paint coatings, similar coatings and plastics, method B

DIN 53236 

2018-02

Painting Process Engineering

Paints and varnishes - Determination of gloss value at 20°, 60° and 85°

DIN EN ISO 2813 

2015-02

Painting Process Engineering

Paints and varnishes - Visual comparison of colour of paints

DIN EN ISO 3668 

2020-05

Painting Process Engineering

Paints and varnishes - Evaluation of degradation of coatings - Designation of quantity and size of defects, and of intensity of uniform changes in appearance - Part 1: General introduction and designation system

DIN EN ISO 4628-1

2016-07

Painting Process Engineering

Applied Coating Technology

Paints and varnishes - Evaluation of degradation of coatings - Designation of quantity and size of defects, and of intensity of uniform changes in appearance - Part 2: Assessment of degree of blistering

DIN EN ISO 4628-2

2016-07

Painting Process Engineering

Applied Coating Technology

 

 

 

Tests for paint wetting impairment substances

 

Description

According to

Status

organisation unit

Testing for paint wetting impairment substances (LABS-conformity)

VDMA Specification 24364

2018-05

Wet Application and Simulation Technology

 

 

Media resistance tests

 

Description

According to

Status

Organisation unit

Paints and varnishes - Determination of resistance to liquids - Part 3: Method using an absorbent medium

DIN EN ISO 2812-3

2019-08

Painting Process Engineering

Paints and varnishes - Determination of resistance to liquids - Part 4: Spotting methods

DIN EN ISO 2812-4

2018-03

Painting Process Engineering

 

 

Determination of fogging behavior

 

Description

According to

Status

organisation unit

Determination of the fogging characteristics of trim materials in the interior of automobiles

DIN 75201

2023-11

Painting Process Engineering

 

 

Determination of burning behavior

 

Description

According to

Status

organisation unit

Determination of burning behaviour of interior materials in motor vehicles

DIN 75200

1980-09

Painting Process Engineering

 

 

Determination of the odor behavior

 

Description

According to

Status

organisation unit

Determination of the odour characteristics of trim materials in motor vehicles

VDA 270 

2018-06

Painting Process Engineering

 

 

 

Range of services in the accredited area without flexible accreditation

Selected analytical tests  

  Description

According to

Status

Organisation unit

Identification of binder type by infrared (IR) spectroscopy

SAA AS 01.0

Standard operation procedure of Fraunhofer IPA

2020-10

Analytics and Material Testing

Determination of glass transition temperature and melting point by Differential Scanning Calorimetry (DSC)

SAA AS 03.0

Standard operation procedure of Fraunhofer IPA

 

2019-12

Analytics and Material Testing



Range of services in accredited area - medical device testing

Range of services in the accredited area without flexible accreditation

Tests for in vitro cytotoxicity

Description

According to

Status

organisation unit

Biological evaluation of medical devices - Part 5: Tests for in vitro cytotoxicity DIN EN ISO 10993-5  2009-10 Cleanliness Technology

Cleanliness tests

Description

According to

Status

organisation unit

Cleanroom technology - Cleanliness of medical devices in the manufacturing process, B3.3 Particulate impurities, Light Microscopy (automated with image processing) VDI 2083, Part 21  2019-10 Cleanliness Technology

Range of services in accredited area - Biological testing: In vitro test systems

Range of services in flexibly accredited area category B

 

 Cytotoxicity tests

 

Description

According to

Status

organisation unit

Biological evaluation of medical devices - Part 5: Tests for in vitro cytotoxicity (here without conformity assessment for medical devices) 

DIN EN ISO 10993-5 

2009-10

Cleanliness Technology

 

Range of services in accredited area - Cleanliness testing technology

Range of services in flexibly accredited area category B

 

Technical Cleanliness

 

Description

According to

Status

organisation unit

Inspection of Technical Cleanliness - Particulate contamination of functionally-relevant automotive components

Chapter 5 Qualification tests and blank value

Chapter 6 Extraction method

Chapter 7 Analysis filtration

Chapter 8.2.2 Light-optical analysis

Chapter 8.3.2 SEM/EDX

VDA volume 19 part 1

(VDA Verband der Automobilindustrie)

2015-03

Cleanliness Technology

Road vehicles - Cleanliness of components and systems

Chapter 6 Qualification tests and blank level

Chapter 7 Extraction methods

Chapter 8 Analysis filtration

Chapter 9.2.3 Light-optical analysis

Chapter 9.3.2 SEM/EDX

ISO 16232

2018-12

Cleanliness Technology

Technical Cleanliness in assembly - Enviroment, Logistics, Personnel and Assembly Equipment

Chapter G.2 Particle traps

Chapter G.3 Stamp tests

Chapter G.4 Cleanliness of liquids

VDA volume 19 part 2

(VDA Verband der Automobilindustrie)

2010-09

Cleanliness Technology

Space product assurance - Particles contamination monitoring for spacecraft systems and cleanrooms

Chapter 5.1.1 Tape lift method (here stamp test)

Chapter 5.1.2 Direct deposition on silicon wafers

Chapter 5.1.3 Rinsing (direct or indirect)

Chapter 5.2.1 Particles sampling from filtered liquid samples

Chapter 5.3 Particles counting with microscope

ECSS-Q-ST-70-50C

(ECSS European Cooperation for space standardization)

2011-10

Cleanliness Technology

 

Determination of air purity based on particle concentration

 

Description

According to

Status

organisation unit

Classification of air purity based on particle concentration

DIN EN ISO 14644-1

2016-06

Cleanliness Technology