Clamping and handling technology

© Fraunhofer IPA

The process of machining workpieces requires clamping and handling technology that is system-specific so that workpieces for the machine tool can be correctly positioned and secured in place, and securely clamped throughout the machining process. We will help you to select appropriate clamping and handling equipment by working with you to identify the process-related requirements. Through a requirements analysis, we will develop and implement appropriate clamping and handling concepts, including the optimization of machining steps and their sequence.

Case study — development of 3D-printed, highly integrative clamping templates for CFRP components

The “CFK-Complete” research project involved the production of a prototype of a clamping template with integrated functions for post-machining of components made from carbon-fiber-reinforced plastics. Through the combined use of additive and subtractive manufacturing methods, topology optimization and a high level of functional integration, it was possible to identify new approaches for the efficient production of clamping templates.

 

Case study — automated clamping technology for robot handling

Flexible handling technology is needed when handling a wide variety of products and components in order to avoid the work involved in changing over rigid shape grippers. Based on an existing Flexform clamping module from Christian Bewer GmbH, our experts have developed a fully automated gripping kinematics system with force monitoring. The system registers the molding of any given workpiece and locks the ram pad in place. A definable clamping force can then be applied that ensures safe component handling.

 

Case study — low-cost sensors for robot-supported feeding of turning and milling machines

The process of feeding turning and milling machines is a challenge when handling small batch sizes and changing components, since every handling task must be taught from scratch. As part of an industrial project with RobCo GmbH, a low-cost sensor package with retrofit capability was developed that enables automated loading and unloading of turning and milling machines.

© Fraunhofer IPA
3D-printed, highly integrative clamping template for the machining of CFRP components
© Fraunhofer IPA
Automated molding and gripping of complex-shaped surfaces
© Fraunhofer IPA
Gripper with integrated low-cost sensor technology for feeding turning and milling machines

What we offer

Requirements analysis

We will identify the process-related requirements that apply to the clamping technology, including the positioning and repetition accuracy, the necessary clamping force, flexibility and adaptability to workpiece geometries, the required automation steps and the accessibility for processing.

Development of clamping concepts

Based on your requirements, we develop and validate appropriate clamping and handling concepts.

Process optimization

With our support, you will be able to achieve the required processing quality with short process times by implementing faster setup procedures and higher processing speeds.