Surfaces and Materials

In the field of “Surfaces and Materials”, Fraunhofer IPA develops pioneering technologies for the coating industry. Our mission is to deliver smart, resource-efficient, and sustainable solutions that can be seamlessly translated into industrial applications.

From electroplating and advanced coating systems to painting technologies and the development of new functional, sustainable materials, we combine cutting-edge research with practical implementation – working hand in hand with industry to actively shape the future of surface technology.
 

Our Research Focuses

Process Digitalization

Development of digital twins and simulation models to optimize industrial coating solutions – enabling higher efficiency, transparency, and quality in production environments

Sustainable Material and Process Development

From bio-based coatings and low-emission processes to resource-efficient formulations, our research combines economic and environmental responsibility.

Intelligent Corrosion Protection Systems

Innovative corrosion protection systems extend the lifespan of industrial surfaces while reducing environmental impact and maintenance costs.

Connected Coating Processes (Industry 4.0)

Development and integration of digital tools, sensor technologies, and data analytics for smart coating processes – scalable, flexible, and future-proof

Our Research Area

 

Coating Systems and Paint Technology

 

Electroplating Technology

 

Applications and Multifunctional Materials

Our Laboratories and Research Facilities

  • Testing laboratory accredited according to DIN EN ISO/IEC 17025:2018
  • Coatings application laboratory
  • Analytical laboratory for materials testing and metallography
  • MicroCoat system for loss-free coating processes
  • Scanning electron microscopy laboratory
  • Coating technology center at production scale
  • Powder coating technology center
  • Dispersion technology center
  • Competence Center for Paint Shops and Process Planning
  • Electrolyte testing rigs
  • Anodizing line
  • Technology center for electroplating processes (up to 400 liters)
  • Training line for electroplating
  • Model factory for applied production research